Tag Archives: CAM

Side Milling is easy with TopSolid…

topsolid-tips-and-tricksCreating good side milling tool paths can be a challenge…well… for some cam software’s.  But not for TopSolid!  In fact some of the really challenging parts of creating a good side milling operation are related to defining the correct area to machine.

In this sample, we are going to work on a solid model.  Programming on a solid model can bring its own challenges as well.  But again, in TopSolid, you will learn that most of the challenges of other systems just disappear into the ether of cam solutions past.

Alt Selection Side Milling

Use ALT+Left Click to select single face side milling
Click to enlarge photo

For the first sample, you will be introduced to using ALT Selection to select single faces to side mill.  This can be a great strategy for machining simple faces like an outside vertical corner radius or chamfer.  Just use the ALT key and left mouse select the face to machine.  This action tells TopSolid to only machine that face.

Truncated Contouring Side Milling

Truncated contouring machines a local feature with side milling
click to enlarge photo

In the next sample, you will learn how to use Truncated Contouring. This mode of contouring allows you to focus on one local feature at a time.  By default, when you use Side Milling in TopSolid, TopSolid tries to side mill everything it can.  This is done based on all features that have the same final Z altitude that the face selected to machine has.  With Truncated Contouring you have a quick method to tell TopSolid to only machine the local feature based on the face selected.  It’s a very fast and efficient tool that helps you get to the finish line quickly.

Dynamic Profile Trimming in Side Milling

Dynamic profile trimming allows to modify the suggested profile from side milling
click to enlarge photo

The next need-to-know method will be how to use Dynamic Profile Trimming. With Dynamic Profile Trimming you have the ability to trim the TopSolid Proposed tool path to better meet your manufacturing need.  In many cases, when doing solid based programming, Cam software’s can often give you more than you need.  So you are left to go back and draw your own profile. But with this mode you can manipulate the machined profile quickly and easily…thus saving yourself a lot of unnecessary steps.

Use Side Milling on a Sketch

Use a sketch to side mill with ultimate control
Click to enlarge photo

The final example will show you how to create a sketch or profile to use with side milling. When using a sketch with side milling, you have a lot of control.  You can:

  • Purely follow the profile (no gouge check against solid)
  • Follow the profile only where there is stock (with gouge check)
  • Follow the profile, but ignore stock to machine (with gouge check)
  • Follow the profile, but check against the solid model

The following video will walk you through samples of everything discussed above.

Now, this article only shows you some of the common side milling features of TopSolid.  What’s more, this is only a 2D sample.  Just imagine the possibilities of what TopSolid has to offer for complex tool paths.

Define custom tool from an assembly quickly

topsolid-tips-and-tricksIn this Tips & Tricks Video, you will learn how to create a tool definition for a bull nosed end mill with a holder for use within TopSolid’Cam.  The idea here is to show you a very fast way of creating a custom tool definition.  This is a great way to get a custom tool definition into TopSolid quickly and efficiently.

The first thing you need to know is that there are quite a few different ways to get to the finish line with tool definitions in TopSolid.  And the reason for this is that there are many companies with many different needs. This video focuses on a fast and efficient way of adding a custom tool definition to TopSolid.

Now, regardless of which way you use, they all have something in common.  All of the tool definitions have to have their frames oriented a very specific way.  This is very important because if you do not define your frames correctly, your tool will not function correctly.

This image describes how frames needs to be oriented for a proper tool definition in TopSolid
Click on the image to enlarge

The image to the right will describe in detail how frames need to be located and oriented.  As I mentioned above, it is critical that you define your frames correctly.

After you have created your frames, you will also need to create two (2) sketches.  These sketches will be used to define the revolution profiles for the cutter and the holder.  These profiles are used by TopSolid for collision checking and material updating.

The video below will walk you through the creation of everything from start to finish. For this video, I have assumed that you already have the models that you need.  This video will include instruction on:

  • Creation of the tool assembly
  • Creation of the two frames needed
  • Creation of the two sketches needed
  • A walk through of the Tool Wizard command
  • A test of the newly defined tool

 

Rolling up Wizard and 4 Axis Radial Engraving


topsolid-tips-and-tricks
In this quick tip video for TopSolid 7, you will be shown how to create a 4 axis radial engraving tool path. To do this, you will be introduced to two cool features.  The first is the Rolling up Wizard.

The Rolling up Wizard makes it super easy to create any 4 axis profile that you need to machine.  In this case, we will use this command to roll up “TopSolid” around a cylinder for our engraving sample.

The second feature you will be introduced to is radial mode from the side milling command. The side milling command, with radial mode activated, will allow you to quickly and easily machine a 4 axis radial feature.

Cam Tips & Tricks: Setting the driven point for a turning tool

TopSolid Getting Started tutorial logoProgramming a turning center should be relatively easy to deal with. After all, there’s only two axes of motion. But what happens, when you add more capabilities to the machine? For example, what if we add a Y axis for milling? Or What if we replace the standard turret by a B-Axis turret that can rotate to any angular solution you desire? It is here that we will start our discussion.
As soon as you have a turning tool in your B axis head at an angle other than Vertical or Horizontal, programming can a bit more difficult. Why? This is because now you have to take into consideration where the driven point of the turning tool is while at the specified B axis angle.topsolidcam-driven-points
For many cam software’s, this is very difficult to manage. They may even tell you it’s impossible to do or too costly to develop.
Thankfully you use TopSolid. You use a CAD/CAM solution that understands manufacturing.
In this video, you will be introduced to how simple it really is to define the correct driven point of your turning tool…regardless of the angle you set your B axis too! Moreover you will see that with every change you make to the driven points, the tool path will update dynamically to show you the result of your change.
The dynamic nature of TopSolid helps you to visualize the result in real time. Being able to do this helps to empower you to program complex machines like this with total confidence. And after all…isn’t that why you purchased your Cad/Cam solution to start with?

Now this is a great Mold design software…

The following video was put together by our reseller in Mexico, CIMCo. Feel free to visit them here.  I think that they did a great job of showcasing the TopSolid solution for Mold design, simulation and manufacturing within this video.

Part of what makes TopSolid such a great platform is its continued focus to solve manufacturing problems for our customers. In the case of mold manufacturing doesn’t it make more sense to work with a solution that does 100% of the process within the same platform? This includes:

  • Plastic flow simulation
  • Core/Cavity creation
  • Full 3d mold design with standard components
  • Electrode design
  • Drafting
  • Cam
  • Document management (PDM)

Have a look at this cool sample and see for yourself why you should choose TopSolid as your manufacturing platform.

Engineering changes are easy with TopSolid

Let’s face it, change happens. It happens in all aspects of our lives from work to play. And change is good too…isn’t it? Well?

In the engineering and manufacturing world change happens often. What’s more these changes are never supposed to delay delivery times. Right…

Probably one of the biggest challenges in manufacturing is the infamous revision. Let’s paint a picture.

You are a manufacturer. You use product X to machine parts with.

Your customer uses product Y to engineer their products with. They send you data in a neutral way so that you can read it into your product of choice.

Now the fun happens. You begin designing and programming up your customers part. Life is good. You figure out a way to get to your finish line a day early. Life is great! You begin running first off’s of your project to prove out the program. You check your work. Only minor tweaks needed. Life is Fantastic!!!

The phone rings…

It’s your customer. They found a mistake in their project and have just emailed you an updated file with the corrections.

Your world shatters…just a little bit.

Why?

Because now you effectively have to completely start over with everything. But you tell yourself how much faster you will do it the second time around. So you have that going for you.

Why do you need to start over? That’s simple. The product that you work with, while it may be very widely used, was never written to allow changes like this to happen. Because of this business critical limitation in your solution, you get to basically throw away a lot of hard work.

Now, I know that some will say that I am making a big deal out of this. And I say they are correct! I know that every software has their ways to help you try and reuse portions of the original work. But it is always just portions.

What if there was a better way?

TopSolid is that better way. TopSolid is written with the focus on manufacturing and how it actually happens. TopSolid is written to work with you…not against you.

In the video below, we walk you through such a scenario. My part is fully programmed and my customer sends me a revision. So what’s different?

What’s different is that TopSolid does all of the heavy lifting for you. What’s different is this is basically automatic. What’s different is you are back up and running your part within a few minutes, design changes included. What’s different is that your world may not have to shatter slightly each time your customer sends you a revision.

And do you want to know the best part? This works with any data from and cad platform on the market. It works with native data (SolidWorks, SolidEdge, Catia…). It works with neutral data (Parasolid, Step, Igs, Acis…).

Watch the video. Tell me what you think. From my standpoint there is a better way to work.

That way is to work with TopSolid.

 

Getting Started: Basic 2d Mill Tutorial

TopSolid Getting Started Tutorial logo

In this TopSolid Getting Started video tutorial series, you will be introduced step by step to the basics of how to create tool path for a basic 2d mill part.  This will include:

  • A review of the basic TopSolid settings used to create this tutorial
  • Importation of the tutorial project
  • Step by step videos to machine the part through completion
  • How to use Verify
  • Post processing
  • Creation of setup sheets

Part to machine for tutorial

The goal of this tutorial is to help new users of TopSolid get up and running with our solution quickly and efficiently.

This tutorial does not fully explain each option that is used. Instead it shows you the basics so that you can begin to fully explore what TopSolid’Cam can do for you.

In order to use this tutorial, you will need to download the tutorial assets.  Below are a couple of links that you can use. You can download just the project file with the Parasolid file.  Or you can download the project file, with the Parasolid file and a copy of all of the videos that go with the tutorial.  The second option is quite the large download. But with this download, you don’t need to have web access to watch the videos.  The choice is yours.

Sample project download
Sample Package (50 Kb’s)
Sample project download
Sample Package with videos (548 Mb’s)

After you have downloaded the project, please proceed to watching the videos. Again, if you downloaded the project with the videos, you can watch them from inside of TopSolid. Otherwise, the videos for this tutorial are as follows.

TopSolid Cam 2d Mill Basic-Before you Start

In this video, you will see how to modify some of the settings within TopSolid. It is important to check your settings so that they match the settings used in this tutorial. If you don’t, TopSolid may react differently from what you see in the video. These differences will only be things like default values, unit of measure and such.  However, for the best experience possible with this tutorial, we recommend you to modify your settings to match ours.

Step 1

In step 1 of the basic 2d cam tutorial for TopSolid 7, you start by importing the package Continue reading Getting Started: Basic 2d Mill Tutorial

TopSolid: Making the programming of a Mazak Integrex look easy!

TopSolid makes everything easier!
TopSolid makes everything easier!

Programming a B-Axis Mill Turn machine can be difficult. But if you are using the right tool, maybe it doesn’t have to be. With TopSolid, you have a product that really understands what these machines can do. Moreover you have a product that makes it easy to get these types of machines cutting. This video is a teaser of a new series that I am developing. That new series will show you step by step how to program a Mazak Integrex like this with TopSolid. Enjoy the video…and Buy TopSolid! 🙂