{"id":982,"date":"2020-02-04T09:51:47","date_gmt":"2020-02-04T08:51:47","guid":{"rendered":"https:\/\/blog.topsolid.fr\/?p=982"},"modified":"2022-09-29T09:13:57","modified_gmt":"2022-09-29T07:13:57","slug":"boost-milling-gagner-temps-usinage","status":"publish","type":"post","link":"https:\/\/blog.topsolid.com\/fr\/boost-milling-gagner-temps-usinage\/","title":{"rendered":"BoostMilling : comment gagner du temps sur les cycles d\u2019usinage ?"},"content":{"rendered":"

[et_pb_section fb_built=\u00a0\u00bb1″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb0|0px|54px|0px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_row _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb0|0px|0|0px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb4_4″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

Mat\u00e9riaux extr\u00eamement durs, formes exotiques :\u00a0 les outils d\u2019usinage sont souvent mis \u00e0 rude \u00e9preuve et leur dur\u00e9e de vie est parfois limit\u00e9e. <\/span>BoostMilling\u00a0est une strat\u00e9gie d\u2019\u00e9bauche qui permet d\u2019enlever de la mati\u00e8re plus rapidement tout en augmentant la dur\u00e9e de vie de l\u2019outil. D\u00e9couvrons plus en d\u00e9tail ce qu\u2019est BoostMilling\u00a0et en quoi il permet de r\u00e9aliser des \u00e9conomies.<\/em><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb35px|0px|0|0px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb4_4″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

Passer d\u2019un usinage traditionnel \u00e0 BoostMilling<\/h2>\n

En usinage traditionnel, le passage d\u2019un outil sur une pi\u00e8ce \u00e0 usiner conduit \u00e0 un enl\u00e8vement de mati\u00e8re non constant, \u00e0 cause des g\u00e9om\u00e9tries complexes. Cette \u201dprise de passe\u201d variable a pour cons\u00e9quence d\u2019entra\u00eener des surcharges au niveau de l\u2019outil. Gr\u00e2ce \u00e0 BoostMilling, l\u2019usinage est plus \u201cdoux\u201d, aussi bien pour l\u2019outil que pour la machine.<\/p>\n

[\/et_pb_text][et_pb_blurb image=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2020\/02\/Exemple-de-trajectoire-dusinage-sans-Boost-Milling.png\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ custom_margin=\u00a0\u00bb24px||||false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

Exemple de trajectoire d\u2019usinage sans BoostMilling : les zones en rouge sont celles en surcharge<\/em><\/p>\n

[\/et_pb_blurb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

L\u2019entre-passe en usinage traditionnel<\/h3>\n

Diminuer l\u2019entre-passe permet en th\u00e9orie de r\u00e9duire la charge. Ainsi, en passant de 50 \u00e0 10 % d\u2019entre-passe on r\u00e9duit la charge de 40 %. N\u00e9anmoins, m\u00eame dans cette configuration, les zones en rouge du sch\u00e9ma pr\u00e9c\u00e9dent demeurent en surcharge.<\/p>\n

[\/et_pb_text][et_pb_blurb image=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2020\/03\/boost-milling-entre-passe.png\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ text_orientation=\u00a0\u00bbcenter\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

Passer de 50% \u00e0 10% d\u2019entre-passe r\u00e9duit la charge de 40%<\/em><\/p>\n

[\/et_pb_blurb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

Le probl\u00e8me de l\u2019angle non constant entre outil et mati\u00e8re<\/u><\/strong><\/p>\n

Les trajectoires traditionnelles ont \u00e9galement 2 autres inconv\u00e9nients :<\/p>\n

    \n
  • L\u2019angle outil\/mati\u00e8re est trop optimiste, sup\u00e9rieur \u00e0 90\u00b0 ;<\/li>\n
  • Cet angle varie beaucoup trop ;<\/li>\n<\/ul>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=\u00a0\u00bb1_3,1_3,1_3″ _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb1_3″ _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2020\/02\/3-boost-milling.png\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][et_pb_column type=\u00a0\u00bb1_3″ _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2020\/02\/4-boost-milling.png\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ custom_margin=\u00a0\u00bb19px||||false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][et_pb_column type=\u00a0\u00bb1_3″ _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2020\/02\/5-boost-milling-1.png\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb4_4″ _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

    Ainsi, si passer de 50 \u00e0 10 % d\u2019entre passes permet de r\u00e9duire la valeur de cet angle, il reste toujours variable dans certaines zones. La solution est donc bien de trouver une trajectoire qui conserve cet angle.<\/p>\n

     <\/p>\n

    Le principe de BoostMilling<\/h3>\n

    BoostMilling permet de conserver une prise de passe constante sur toute la trajectoire de l\u2019outil. Comment est-ce possible ? En utilisant des trajectoires complexes, il est possible d\u2019enlever un volume de mati\u00e8re homog\u00e8ne.<\/p>\n

    Utiliser toute la longueur de l\u2019outil avec le BoostMilling<\/u><\/strong><\/p>\n

    En usinage traditionnel, la largeur radiale de chaque passe est importante, sup\u00e9rieure \u00e0 50% du diam\u00e8tre outil et une profondeur faible. Le principe de BoostMilling est ainsi de r\u00e9duire cette largeur tout en augmentant la profondeur de passe. Cette mani\u00e8re de proc\u00e9der a, en outre, l\u2019avantage d\u2019utiliser l\u2019outil coupant sur toute sa longueur<\/strong>, ce qui se traduit par une usure plus homog\u00e8ne.<\/p>\n

    Garder un angle constant gr\u00e2ce \u00e0 BoostMilling<\/u><\/strong><\/p>\n

    Toute la puissance de BoostMilling consiste \u00e0 modifier les trajectoires de l\u2019outil, de mani\u00e8re \u00e0 conserver un angle constant. Ceci permet ainsi d\u2019augmenter consid\u00e9rablement les vitesses par dents.<\/p>\n

    [\/et_pb_text][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2020\/03\/boost-milling-angle-constant.png\u00a0\u00bb align=\u00a0\u00bbcenter\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

    <\/u><\/strong><\/p>\n

    Dissipation de chaleur et pression constante<\/u><\/strong><\/p>\n

    En exer\u00e7ant une pression constante sur l\u2019outil, on r\u00e9duit non seulement le pas radial, mais on augmente \u00e9galement la profondeur de passe. La vitesse d\u2019avance<\/strong> peut ainsi \u00eatre augment\u00e9e pour \u00eatre 10 fois plus grande qu\u2019en usinage traditionnel.<\/p>\n

    Par ailleurs, l\u2019\u00e9vacuation de chaleur est plus facile avec le BoostMilling.<\/p>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=\u00a0\u00bb4.16″ background_color=\u00a0\u00bb#D0001D\u00a0\u00bb custom_padding=\u00a0\u00bb12px|0px|12px|0px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb4_4″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb]<\/p>\n

    La gamme de solutions CAO, FAO, ERP TopSolid<\/strong><\/span><\/p>\n

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    Quels sont les avantages de BoostMilling ?<\/h2>\n

    En choisissant de passer \u00e0 BoostMilling, vous b\u00e9n\u00e9ficierez d\u2019un certain nombre d\u2019avantages qui pourront impacter votre productivit\u00e9 sur le long terme.<\/p>\n

    R\u00e9duction du temps d\u2019usinage<\/h3>\n

    Bien que les trajectoires des outils soient plus longues en BoostMilling, une forte profondeur d\u2019usinage combin\u00e9e \u00e0 une vitesse d\u2019avance \u00e9lev\u00e9e r\u00e9duit fortement les \u201ctemps copeaux\u201d. Ainsi, des gains de temps allant de 30 \u00e0 70 % sont attendus avec le BoostMilling.<\/p>\n

    Par exemple,<\/strong> 3h30 pass\u00e9s en usinage traditionnel correspondent \u00e0 1h30 d\u2019usinage pour un cycle d\u2019\u00e9bauche en BoostMilling.<\/strong><\/p>\n

    \u00a0<\/strong><\/p>\n

    Augmentation de la dur\u00e9e de vie des outils<\/h3>\n

    Avec le BoostMilling, la r\u00e9partition de la charge est homog\u00e8ne sur l\u2019ensemble de l\u2019outil. Il y a donc moins de risque de casse de l\u2019outil, ce qui augmente sa dur\u00e9e de vie. Par ailleurs, les op\u00e9rations d\u2019usinage peuvent ainsi \u00eatre acc\u00e9l\u00e9r\u00e9es.<\/p>\n

    Un outil dure 5 \u00e0 10 fois plus longtemps avec BoostMilling.<\/strong><\/p>\n

    \u00a0<\/strong><\/p>\n

    Pr\u00e9servation des machines<\/h3>\n

    La mise en surcharge fait partie des contraintes auxquelles sont r\u00e9guli\u00e8rement soumises les machines d\u2019usinage, au m\u00eame titre que les vibrations. Les efforts excessifs au niveau des outils en sont g\u00e9n\u00e9ralement la cause. En r\u00e9duisant les surcharges, le BoostMilling diminue consid\u00e9rablement la sollicitation des machines,<\/p>\n

    BoostMilling accro\u00eet l\u2019esp\u00e9rance de vie des machines et r\u00e9duit les co\u00fbts de maintenance<\/strong><\/p>\n

    <\/strong><\/p>\n

    <\/strong><\/p>\n

    Des volumes de copeaux constants<\/h3>\n

    Avec BoostMilling, les efforts sur l\u2019outil sont homog\u00e8nes, car le volume usin\u00e9 reste constant. Ainsi, la quantit\u00e9 de copeaux produite est, elle aussi, identique pendant tout le cycle d\u2019usinage.<\/p>\n

     <\/p>\n

    Dans quel cas BoostMilling est-il int\u00e9ressant ?<\/h2>\n

    La strat\u00e9gie d\u2019\u00e9bauche BoostMilling est extr\u00eamement int\u00e9ressante pour l\u2019usinage de mat\u00e9riaux durs, des pi\u00e8ces ayant des parois de faible \u00e9paisseur, lors gros enl\u00e8vement de mati\u00e8re.<\/p>\n

    Usinage de mat\u00e9riaux durs<\/h3>\n

    BoostMilling est particuli\u00e8rement utile pour l\u2019usinage de mat\u00e9riaux durs ou exotiques. En effet, ces mat\u00e9riaux sont difficiles \u00e0 usiner et la dur\u00e9e de vie des outils est fortement r\u00e9duite avec ces mat\u00e9riaux. Par ailleurs, les surcharges au niveau de l\u2019outil et le d\u00e9gagement de chaleur associ\u00e9e contraignent des usineurs \u00e0 r\u00e9duire les vitesses d\u2019usinage.<\/p>\n

     <\/p>\n

    Pi\u00e8ces de faible \u00e9paisseur<\/h3>\n

    BoostMilling est particuli\u00e8rement adapt\u00e9 \u00e0 l\u2019usinage de pi\u00e8ces ayant de faibles \u00e9paisseurs de paroi. En effet, gr\u00e2ce \u00e0 cette technique d\u2019\u00e9bauche douce, il est possible d\u2019usiner au plus pr\u00e8s des parois fines<\/strong> sans risquer de les casser ou de les d\u00e9former.<\/p>\n

     <\/p>\n

    BoostMilling est un module suppl\u00e9mentaire de TopSolid\u2019Cam qui s\u2019adresse aux usineurs qui d\u00e9sirent augmenter la dur\u00e9e de vie de leurs outils et gagner du temps d\u2019usinage<\/strong>. Vous \u00eates une entreprise concern\u00e9e par l\u2019usinage de grandes pi\u00e8ces en titane de forme complexe ? Dans ce cas BoostMilling est fait pour vous !<\/p>\n

      <\/ul>\n

      [\/et_pb_text][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2019\/03\/TSCam-1.png\u00a0\u00bb url=\u00a0\u00bbhttps:\/\/www.topsolid.fr\/produits\/topsolidcam.htm\u00a0\u00bb align=\u00a0\u00bbcenter\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ width=\u00a0\u00bb26%\u00a0\u00bb box_shadow_style=\u00a0\u00bbpreset1″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb0|0px|25.4063px|0px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb4_4″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_text _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=\u00a0\u00bb1_3,1_3,1_3″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb0|0px|30px|0px|false|false\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][et_pb_column type=\u00a0\u00bb1_3″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2019\/03\/Demandez-un-RDV.png\u00a0\u00bb url=\u00a0\u00bbhttps:\/\/www.topsolid.fr\/contact.htm\u00a0\u00bb url_new_window=\u00a0\u00bbon\u00a0\u00bb align_tablet=\u00a0\u00bbcenter\u00a0\u00bb align_phone=\u00a0\u00bb\u00a0\u00bb align_last_edited=\u00a0\u00bbon|desktop\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ module_alignment=\u00a0\u00bbcenter\u00a0\u00bb custom_margin=\u00a0\u00bb||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][et_pb_column type=\u00a0\u00bb1_3″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2019\/07\/Obtenir-un-devis.png\u00a0\u00bb url=\u00a0\u00bbhttps:\/\/content.topsolid.com\/demandedevis\u00a0\u00bb url_new_window=\u00a0\u00bbon\u00a0\u00bb align_tablet=\u00a0\u00bbcenter\u00a0\u00bb align_phone=\u00a0\u00bb\u00a0\u00bb align_last_edited=\u00a0\u00bbon|desktop\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ module_alignment=\u00a0\u00bbcenter\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][et_pb_column type=\u00a0\u00bb1_3″ _builder_version=\u00a0\u00bb4.16″ custom_padding=\u00a0\u00bb|||\u00a0\u00bb global_colors_info=\u00a0\u00bb{}\u00a0\u00bb custom_padding__hover=\u00a0\u00bb|||\u00a0\u00bb][et_pb_image src=\u00a0\u00bbhttps:\/\/blog.topsolid.fr\/wp-content\/uploads\/2019\/07\/Demande-dinformation.png\u00a0\u00bb url=\u00a0\u00bbhttps:\/\/www.topsolid.fr\/contact.htm\u00a0\u00bb align_tablet=\u00a0\u00bbcenter\u00a0\u00bb align_phone=\u00a0\u00bb\u00a0\u00bb align_last_edited=\u00a0\u00bbon|desktop\u00a0\u00bb _builder_version=\u00a0\u00bb4.16″ global_colors_info=\u00a0\u00bb{}\u00a0\u00bb][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

      Mat\u00e9riaux extr\u00eamement durs, formes exotiques : les outils d\u2019usinage sont souvent mis \u00e0 rude \u00e9preuve et leur dur\u00e9e de vie est parfois limit\u00e9e. BoostMilling est une strat\u00e9gie d\u2019\u00e9bauche qui permet d\u2019enlever de la mati\u00e8re plus rapidement tout en augmentant la dur\u00e9e de vie de l\u2019outil. D\u00e9couvrons plus en d\u00e9tail ce qu\u2019est BoostMilling et en quoi il permet de r\u00e9aliser des \u00e9conomies.<\/p>\n","protected":false},"author":4,"featured_media":984,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","content-type":"","_themeisle_gutenberg_block_has_review":false,"footnotes":""},"categories":[5,25,6,8],"tags":[21,23,22,26,24],"class_list":["post-982","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cao","category-cfao","category-fao","category-usinage","tag-cao","tag-cfao","tag-fao","tag-projet","tag-topsolid"],"yoast_head":"\nBoostMilling : comment gagner du temps sur les cycles d\u2019usinage ? - TopSolid'Blog<\/title>\n<meta name=\"description\" content=\"BoostMilling est une strat\u00e9gie d\u2019\u00e9bauche qui permet d\u2019enlever de la mati\u00e8re plus rapidement tout en augmentant la dur\u00e9e de vie de l\u2019outil.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.topsolid.com\/fr\/boost-milling-gagner-temps-usinage\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"BoostMilling : comment gagner du temps sur les cycles d\u2019usinage ? 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