Why must CAD/CAM solutions become increasingly flexible?

Why must CAD/CAM solutions become increasingly flexible?

In recent years, the notion of flexibility has become an integral part with companies of all sizes. All resources are considered: flexibility in terms of staff working hours, adaptation of the organization’s personnel according to demand, the flexibility of the software used… In this context, many factors tend to become flexible to coincide with the evolution of industry. Computer-aided design and manufacturing are no exception to the rule! CAD/CAM software used by companies must also become more and more flexible. Here’s how….

Flexibility is a significant challenge for companies

Flexibility, what are we talking about?

Whatever their activity, flexibility is a concept many companies are trying to implement. The objective is to move away from a rigid organization and adapt the organization to the company’s needs at a given moment. In this way, resources are allocated according to the actual activity of the departments, which optimizes their efficiency. Therefore, professionals are required to master a variety of subjects and tools in all areas.

Flexibility is an exceptionally fundamental concept when it comes to CAD/CAM systems. Reducing programming and machining times, improving quality, reducing costs, being competitive with the competition… Many challenges must be met by the teams in charge of CAD/CAM. Flexibility must therefore be translated into concrete terms in the organization of the resources in place, especially personnel. The boundaries between design offices, manufacturing offices, and management must become increasingly narrow. Computer-aided design and manufacturing professionals must collaborate and demonstrate a versatile know how to meet the challenges of their department.

 

How does flexibility translate into CAD/CAM?

As you will see, lack of flexibility can be a significant issue for companies using CAD/CAM solutions. The concept of this notion of flexibility has many interesting points, two of which are fundamental:

  • As soon as the design office considers the way parts are going to be manufactured, the company gains in quality and productivity. Design offices must therefore be aware of manufacturing and production requirements (CAM).
  • Likewise, the manufacturing office must consider the way the engineering department designed the parts. This flexibility allows for modifications to be made if necessary to make projects more easily machined. The company then realizes essential productivity gains.

In sum, flexibility in CAD/CAM has four significant benefits:

  • Strengthen the links between the Design Offices and the Manufacturing Offices;
  • Gaining team cohesion;
  • To gain in quality and therefore in customer satisfaction;
  • To gain in productivity and therefore in profitability.

 

However, flexibility in CAD/CAM is not only a matter of teamwork. The CAD/CAM solution used by the company must also be flexible to favor the adaptability of the organization’s resources.

Flexibility is a significant challenge for companies

Flexibility, what are we talking about?

Whatever their activity, flexibility is a concept many companies are trying to implement. The objective is to move away from a rigid organization and adapt the organization to the company’s needs at a given moment. In this way, resources are allocated according to the actual activity of the departments, which optimizes their efficiency. Therefore, professionals are required to master a variety of subjects and tools in all areas.

Flexibility is an exceptionally fundamental concept when it comes to CAD/CAM systems. Reducing programming and machining times, improving quality, reducing costs, being competitive with the competition… Many challenges must be met by the teams in charge of CAD/CAM. Flexibility must therefore be translated into concrete terms in the organization of the resources in place, especially personnel. The boundaries between design offices, manufacturing offices, and management must become increasingly narrow. Computer-aided design and manufacturing professionals must collaborate and demonstrate a versatile know how to meet the challenges of their department.

 

How does flexibility translate into CAD/CAM?

As you will see, lack of flexibility can be a significant issue for companies using CAD/CAM solutions. The concept of this notion of flexibility has many interesting points, two of which are fundamental:

  • As soon as the design office considers the way parts are going to be manufactured, the company gains in quality and productivity. Design offices must therefore be aware of manufacturing and production requirements (CAM).
  • Likewise, the manufacturing office must consider the way the engineering department designed the parts. This flexibility allows for modifications to be made if necessary to make projects more easily machined. The company then realizes essential productivity gains.

In sum, flexibility in CAD/CAM has four significant benefits:

  • Strengthen the links between the Design Offices and the Manufacturing Offices;
  • Gaining team cohesion;
  • To gain in quality and therefore in customer satisfaction;
  • To gain in productivity and therefore in profitability.

 

However, flexibility in CAD/CAM is not only a matter of teamwork. The CAD/CAM solution used by the company must also be flexible to favor the adaptability of the organization’s resources.

 

TopSolid, a flexible solution?

TopSolid is a powerful CAD/CAM solution that offers a fully integrated digital chain. TopSolid contributes to the flexibility of organizations by meeting the challenges of development and adaptability of many companies.

 

TopSolid, an integrated CAD/CAM-PDM-ERP solution meets the flexibility needs of companies

The CAD and CAM solutions proposed by TOPSOLID are developed in the same environment. This means that they communicate perfectly with each other. The TopSolid CAD/CAM tool guarantees that:

  • Changes made in CAD are automatically transferred to CAM.
  • The part numbers are associative between CAD and CAM with integral PDM.
  • The handling of the CAD tool is fast and straightforward: the manufacturing office can make modifications on the projects of the design office.
  • The TopSolid’Erp solution also communicates with the CAD/CAM solution: the management data is entered as soon as the CAD design is completed.

The result: no more re-entering of data and loss of information. Process reliability is guaranteed, and CAD/CAM teams save considerable time.

 

The flexibility of the TopSolid solution is illustrated!

 

Legend: Succinct diagram of TopSolid’s workflow

 

 

  • TopSolid ERP sends manufacturing orders (OFs) directly to TopSolid’SheetMetal CAM in the Job Manager.
  • The drawing files (CAD) are automatically retrieved with the part files (parts with cutting or punching operations).
  • In the OF(s) sent by the ERP, the following information is provided:
  • Part references
  • Designations
  • The order
  • The customer
  • The quantity
  • The material
  • The thickness
  • The machine
  • TopSolid’SheetMetal CAM gathers this data and creates the nesting.
  • TopSolid’SheetMetal CAM refers back to the ERP:
  • References of manufactured parts
  • The quantities
  • The material used
  • The times achieved

Conscious of what’s at stake regarding company flexibility, specifically in regard to the CAD/CAM system function, TOPSOLID developed an adaptable and intuitive solution. The collaboration between the engineering offices, the manufacturing offices, and management is thus facilitated. Everyone has the information they need, and processes are optimized and secured. TopSolid Digital Integrated solution offers you the possibility to work with all your collaborators on the same platform and database, capitalizing on the know-how of each one! Would you like to know more? Contact us for more information!

 

5 necessary features of CAD/CAM software

5 necessary features of CAD/CAM software

The furnishing and design sector present an infinite creative range. In addition, the demand is characterized by needs as varied as they can be complex. An efficient design and manufacturing tool is therefore essential. The question is how to find the rare pearl, adaptable to both customer requirements and project constraints, but also capable of preserving efficiency, reliability, and – the most important – respect delivery deadlines.

With TopSolid’Wood, a solution specialized in furnishings, TopSolid SAS reveals the five features that are necessary for CAD/CAM software to meet the challenges of the sector.

1) Intuitive modeling features

Design and produce, this is the main answer to which a CAD/CAM software worthy of the name must respond. It is therefore important that it offers highly relevant features to cover all the user’s needs. For the woodworking industry, such features include material removal, configuration of assemblies between parts, parametric 3D modeling, as well as advanced software customization to allow for greater benefit and ease of use. And the list goes on.

Imagine a tool that is easy to use, providing you with a range of tools adapted to meet your needs.

The TopSolid’Wood solution includes all those features and more: the application works in real-time and provides results that are as realistic as possible, whether the designs are simple or specific and complex, and all this while saving considerable time!

Intuitive modeling features - Slot function

Slot function

Intuitive modeling features - Profiling function

Profiling function

2) Scalable component libraries

Most CAD/CAM software offers “turnkey” component libraries designed to increase productivity. However, there are very few norms or standards for the design industry, as each company has its own specific needs, even for the most obvious components. How then, can you increase productivity by using component libraries that are certainly rich and easy to use, but that do not take into account the unique character of each designer when the point is to bring out the DNA of the designs?

The answer lies in the ability to create your own scalable component library capable of growing daily, by integrating, new methods or different means of production. It is important to understand that it is the company’s practices that enrich the software library, and make it possible to create, capitalize and then factorize know-how. This is not possible with turnkey solutions.

In short, customization and configuration power of a component library are essential criteria for choosing a CAD/CAM software. Think about it when the time comes!

Scalable component libraries 1
Scalable component libraries 2

Scalable component libraries

3) Real-time visualization of the changes made

In the vast CAD/CAM software market, keep in mind that most tools use a polyhedral engine to model designs. Can such a process provide an accurate and precise representation of 3D designs? Of course not.

Moreover, these same tools are not advanced enough to design in an associative way. This means that the design department has to anticipate and redesign a potentially large number of elements for each modification request. No need to mention the colossal loss of time and the countless possible sources of error!

In a context where project requirements are as demanding as they are complex, real-time feature is an unequivocal imperative.

Thanks to its accurate 3D modeler, TopSolid’Wood allows you to visualize the modifications made in real time and to make changes to dimensions without having to check each element. Therefore, the operation of the chosen design rules, as well as the conformity of the rendering based on the customer’s wishes, are verified on the spot and with reliability. Not to mention that drawings, bills of materials, and machining programs are also updated automatically: invaluable comfort and time saving for the design department!

Real-time visualization of the changes made TopSolid’Wood 1
Real-time visualization of the changes made TopSolid’Wood 2
Real-time visualization of the changes made TopSolid’Wood 3

Real-time visualisation of modifications made with TopSolid’Wood

4) Perfect management of the modifications to be made to a project

Bigger, more storage, shallower and less expensive if a scalable component library allows the user to quickly decline a project while respecting the initial specifications of his customer which are likely to evolve often and quickly! In short, a “normal” design department life which can seriously call into question the very composition of a project.

To be able to make the various adjustments requested by the customer at a moment’s notice and with a smile, configuration tools are required. But be careful, not just any tools! Indeed, the solution used must allow you to modify various functional or aesthetic aspects of the project, either locally or globally.

Must I remind you that drawings, bills of materials, and machining programs are also updated automatically?

In this respect, the TopSolid’Wood software offers mechanisms for the interchangeability of components and sub-components, coupled with configurators, which allow this type of action.

 

5) Automation of the digital chain

TopSolid SAS’s approach is to ensure continuity between design and production, i.e., not to break the digital chain between the design department and the workshop. Not only is the risk of error considerably reduced as there is no need for post-processing, but also the time saved is invaluable! TopSolid’Wood is one of the few software packages on the market to offer this essential advantage. 

Automation of the digital chain
Automation of the digital chain

One software to meet CAD/CAM needs

Intuitive modeling, scalable component libraries, associative design, real time feature, and digital chain continuity: five necessary and non-negotiable essentials for your furnishing CAD/CAM software.

TOPSOLID SAS, one of the world leaders in CAD/CAM/ERP publishing software, offers one of the most advanced solutions on the market. Customizable and dynamic, it allows unlimited creativity without sacrificing the efficiency and fluidity of the processes. By integrating design, manufacturing, and ERP, the tool allows perfect management of your furnishing or design projects. From design to production, you save time, develop everyone’s skills, and factorize your know-how!

What are the seven essential features of a CAD software?

What are the seven essential features of a CAD software?

The CAD software must have all the necessary features to address your needs. To choose your computer-aided design (CAD) software, you need to take into account the current issues specific to your business! What are the challenges that professionals encounter for designing parts and machines?

  • Strict delivery time requirements: new consumer habits and the rise of Industry 4.0 are making delivery times even shorter, so compliance is urgent.
  • Competition is increasing: in this context, the company must improve performance and make a difference in its market.
  • Just-in-time logistics require optimized stock management.
  • New quality standards are emerging, traceability must be implemented in an exemplary manner.
  • The technicalities of the business are constantly evolving: faced with this fact, the company must surround itself with personnel that is not only qualified but also regularly trained.

To fully meet these challenges, equip yourself with a CAD software with seven key features.

 

#1 A modern and ergonomic user interface

The first essential feature of the CAD software: its user interface. The way in which the tool is controlled and operated has a direct impact on the final productivity. The easier and faster the software is to use, the more productive the user becomes.

  • The commands must be designed according to modern conventions: copy and paste, drag & drop, contextual menus, etc. to allow the user to immediately adapt to the new tool.
  • Access to the commands should be easy, fast and intuitive, in order to optimize the user’s working time.

Choose a CAD software with a modern and ergonomic user interface: you reduce the learning curve and you can work faster.

 

#2 Associativity, a guarantee of reliability

Associativity automates the updating of one element with respect to another. The designer can therefore easily modify his construction history: the associated operations are automatically updated.

Illustrations: 

  • Moving a screw automatically moves the holes.
  • Changing a chassis length automatically changes the positioning of the associated components.

With associativity, a key feature of good CAD software, you can drastically reduce the risk of errors or omissions when updating an element. And therefore, you can save time in the design process. So be sure to choose a tool that allows associative or parametric design.

 

#3 Choice in design methods

A good CAD software offers three design methods.

  • “Bottom-up” design: this is the simplest method which consists of first designing the parts individually, and then assembling them. This is the principle of LEGO®! The assembly is then a succession of predefined part positionings.
  • “Top-down” design: conversely, the designer starts from the constraint, then deduces the necessary assemblies and parts.
  • “In-place” design: a variation of top-down design where parts are designed in their assembly context. The designer then has the advantage of simplicity for the creation of connecting parts, in particular.

The relevance of which method to be used varies from one profession to another. A manufacturer of highly standardized products will favor the Bottom-up method, while a subcontractor who works “on the case” will favor the Top-down method, for example. In any case, the three methods are complementary. To take advantage of your CAD software, make sure that the tool offers these three powerful design methods: maximum flexibility in choice and the precious opportunity of complementary methods.

 

#4 Smart components

User productivity increases as good standard components are created. For this purpose, your CAD system must provide the appropriate features. Unique smart components, process management, installation wizards, etc. allow you to store user know-how. Ultimately, the design is accelerated: the productivity gain is obvious.

 

TopSolid CAD/CAM Product Range

#5 Design documentation tools

Once completed, the design must be documented. This includes generating exploded views, assembly instructions, bills of materials, etc. These features are essential to get the most out of your CAD software. The tool must therefore make it possible to easily generate all useful production documents from an assembly.

 

#6 A detailed and standardized drawing

Despite the increasing use of 3D, detailed and standardized drawings of the designs are still often necessary, “the drawing is authentic!” Your CAD software must therefore integrate a powerful automated drawing module, to perform this task quickly when necessary.

 

#7 Change management tools

When choosing your CAD software, the extent and performance of the modeling features are essential criteria, but are not sufficient! The designer also has to deal with management issues. Changes to the specifications during the design process are common practice, so the tool must offer intuitive and powerful features for this purpose. To manage all types of modifications, without wasting time or reliability, choosing a PDM is then crucial. Therefore, you should choose a fully integrated PDM, which will allow you to track changes during the design process. From simple part number change to more complex modifications (interchanging parts, for example), pay attention to the extent of the PDM capabilities of your CAD software.

 

TopSolid is designed to address all the current challenges faced by professionals when designing parts and machines. TopSolid integrates the essential features of a good CAD software. In addition, you benefit from close support for the deployment of your new solution. Beforehand, evaluating your needs allows us to define the features of your tool according to your working methods. Afterward and in the long term, our technical support, everywhere in France and around the world, is available and responsive for beneficial proximity.

 

Interested in deploying a CAD software perfectly adapted to your needs? Contact us!

Why does CAD/CAM allow you to add new markets and also earn money?

Why does CAD/CAM allow you to add new markets and also earn money?

While many companies have not yet acquired their own CAD/CAM solution, the fact remains that a well-thought-out CAD/CAM solution can be a great ally in growing your business. How can CAD/CAM allow you to add new markets? What are the main criteria to take into account when choosing a CAD/CAM solution? Our answers.

A CAD/CAM to add new markets

Regardless of the type of business, part programming without a CAD/CAM solution, although possible, very quickly reaches a certain limit in terms of technicality and quality. While using a manual and conversational programming “genius” may seem like a viable option, it is nonetheless unrealistic and resolutely limited for large-scale production capacity.

For many companies, equipping themselves with a CAD/CAM solution not only allows them to develop additional technical programming skills, but also represents a significant lever to be able to respond to numerous requests for tenders, which were previously declined.

Better performance, lower costs: there are many advantages to using a CAD/CAM system:

  • Less tool wear
  • Less waste
  • Less machine downtime
  • Better rationalization
  • etc.

In a development logic, the acquisition of an efficient CAD/CAM is a key step for companies. Whatever the specialization of the company, CAD/CAM becomes an ally of machines and human resources, and leads the company towards markets that were previously inaccessible due to a lack of resources. With the ability to produce more, in less time, the company can therefore go further, expand its offer, enter new markets and increase its turnover.

 

Choosing a CAD/CAM software that supports your growth

Though the added value of a CAD/CAM software is already proven, it is still necessary to choose the solution best suited to your needs, which will help you to expand your business. What are the focal points to be taken into account?

 

Benefits of a fully integrated CAD/CAM solution

Not all CAD and CAM solutions are created equal. Some solutions only offer the Computer Aided Manufacturing option, i.e. only the part relating to the programming of CNC (Computer Numerical Control Machines). In this case, it will be difficult for users to design their own parts to be machined or define a machining setup. To address this situation, users tend to add a CAD solution to their CAM solution. We can therefore talk about a “partially” integrated solution. And for good reason, since the exchanges between the two solutions are not “native”, they are often more difficult to master, not always reliable and even sometimes hazardous.

While a CAD/CAM solution is intended to support the company in its development, choosing a fully integrated solution is preferable. The union between Design and Manufacturing is therefore natively made, and communication between the two entities is direct, optimal and without any ambiguity.

 

 

TopSolid CAD/CAM Product Range

Criteria to be taken into account

A CAD/CAM solution must be a complete, flexible, modern and easy to use tool. It must therefore:

  • Offer a range of possible simple features that can be quickly assimilated by an experienced professional, but also by a new employee discovering the company and its specificities in machining.
  • Be perfectly compatible with the company’s means of production, in particular the machines to be driven and their diversity –  language, technology (3x,4x,5x, turning, mill-turn), their size, their complexity (multi-spindle, multi-table, head attachments, etc.).
  • Be perfectly compatible with the expected manufacturing needs. The software tool must be able to meet the company’s machining needs and manufacture the customer’s parts.

If it responds to these various challenges, a CAD/CAM solution is a way for the company to be more efficient in its production:

  • Reducing programming times
  • Reducing machining times
  • Improving quality (less waste)
  • Reducing costs
  • Being more competitive in the face of the competition, either in terms of time or price
  • And therefore gaining more market share

Advantage of teaching CAD/CAM nationally

In addition to the performance of the CAD/CAM solution, favoring a solution that is taught at the national level represents added value and potential for companies looking for development. The fact that a CAD/CAM solution is taught at the national level is not only a guarantee of confidence, but it also represents a major advantage for companies in terms of human resources management: easier recruitment, faster integration, increased productivity, etc.

 

TopSolid, a growth partner for companies

For more than 30 years, TopSolid has been adapting its offer to the needs of the market in which it operates. A CAD/CAM solution acclaimed by teachers, TopSolid can be proud of offering a “fully” integrated digital channel. Responding to the growth and development challenges faced by many companies, regardless of their size, today we are proud to contribute to their acquisition of new markets and their prosperity. To find out to what extent CAD/CAM can be a lever for performance and growth, there is nothing like seeing it with your own eyes: our customers In Bo and VCN Industries (videos available in French).

BoostMilling: how to save time on machining cycles?

BoostMilling: how to save time on machining cycles?

Extremely hard materials, exotic shapes: machining tools are often put to the test and their lifespan is sometimes limited. BoostMilling is a roughing strategy that removes material faster while increasing tool life. Let’s find out more about what BoostMilling  is and how it can save you money.

Switch from traditional machining to BoostMilling

In traditional machining, the path of a tool on a part to be machined leads to inconsistent material removal, because of the complex geometries. This “pass taking” variable results in overloading the tool. With BoostMilling, machining is “smoother”, for both the tool and the machine.

Example of a machining path without BoostMilling: the areas in red are those that are in overload

Step over in traditional machining

Decreasing the step over theoretically reduces the load. Therefore, going from 50 to 10 % of step over reduces the load by 40 %. Nevertheless, even in this configuration, the red areas in the previous diagram remain overloaded.

Going from 50 to 10 % of step over reduces the load by 40 %

The problem of the inconsistent angle between tool and material

Traditional tool paths also have two other disadvantages:

  • The tool/material angle is too large, greater than 90°;
  • This angle varies too much;

Therefore, if going from 50 to 10% of the step-over reduces the value of this angle, it still remains variable in some areas. The solution is therefore to find a tool path that keeps this angle.

 

The principle of BoostMilling

BoostMilling allows you to keep a constant pass taking on the entire tool path. How is this possible? By using complex tool paths, you can remove a homogeneous volume of material.

Use the full length of the tool with BoostMilling

In traditional machining, the radial width of each pass is large, greater than 50% of the tool diameter and a shallow depth. The principle of BoostMilling is to reduce this width while increasing the pass depth. This method also has the advantage of using the cutting tool over its entire length, which results in more even wear.

Keep a constant angle with BoostMilling

The power of BoostMilling lies in modifying the tool paths so as to maintain a constant angle. This makes it possible to considerably increase the speed per tooth.

Heat removal and constant pressure

By exerting constant pressure on the tool, not only is the radial pitch reduced, but the pass depth is also increased. The feed rate can be increased to 10 times greater than in traditional machining.

In addition, heat removal is easier with BoostMilling.

TopSolid CAD/CAM Product Range

What are the advantages of BoostMilling?

By choosing to switch to BoostMilling, you will benefit from several advantages that can impact your productivity in the long run.

Reduction of machining time

Although the tool paths are longer in BoostMilling, a high machining depth combined with a high feed rate greatly reduces “chip time”. Therefore, saving 30 to 70% more time is expected with BoostMilling.

For example, 3.5 hours spent in traditional machining operations correspond to 1.5 hours of machining time for a roughing cycle in BoostMilling.

 

Increased tool life

With BoostMilling, the load is distributed evenly over the entire tool. This means that there is less risk of tool breakage, which increases the lifespan of the tool. In addition, machining operations can be accelerated.

A tool lasts 5 to 10 times longer with BoostMilling.

 

Machine preservation

Overloading is one of the stresses to which machining machines are regularly subjected, along with vibrations. Overexertion of the tools is usually the cause. By reducing overloads, BoostMilling significantly reduces the stress on the machines.

BoostMilling increases machine life expectancy and reduces maintenance costs

 

Constant chip volumes

With BoostMilling, the forces on the tool are homogeneous, because the machined volume remains constant. Therefore, the amount of chips produced is also the same throughout the entire machining cycle.

 

Why is BoostMilling interesting?

The BoostMilling roughing strategy is extremely interesting for machining hard materials, parts with thin walls and during large material removal.

Machining hard materials

BoostMilling is particularly useful for machining hard or exotic materials. Indeed, these materials are difficult to machine and the tool life is greatly reduced with these materials. In addition, tool overloads and the associated heat generation are forcing machinists to reduce machining speeds.

Thin parts

BoostMilling is particularly suitable for machining parts with small wall thicknesses. Indeed, with this soft roughing technique, it is possible to machine as close as possible to the thin walls without the risk of breaking or deforming them.

BoostMilling is an additional TopSolid’Cam module that is aimed at machinists who wish to increase the life of their tools and save machining time. Are you a company concerned with the machining of large titanium parts with complex shapes? In this case, BoostMilling is for you!